Diy Aluminum Router Sled
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You first need to make the router sled rails and assemble them.
Diy aluminum router sled. My router can be found here. Then slide the sled to the other side making your rails parallel to one another. The plans for this sled are made to fit my router. Diy router sled tutorial.
In this video i make super fast and simple router flattening sled for a combo build with mike montgomery from modern builds. The aluminum angle bars will be the base of the sled on which your router rides. This plan outlines the steps you need to take to build a router sled using plywood. Now set the sled on the rails to get the spacing set correctly.
First take a precise measurement from the outside edge of one rail to the other this should be roughly 24. Gather materials and get stoked cause this thing works like a champ 2 x 2 x 4 pieces of mdf wood 1 2 thick. With just 1 2 sheet of plywood and my router i was able to surface and flatten a massive 20x24x3 end grain butcher block. A half sheet of 3 4 ply and your plunge router is about all you really need to make this router sled slab flattening mill.
You will need a sheet of plywood and screws to attach. This is really a simple build. My router has a 6 base plate so be sure to adjust the plans according to your router. Depending on the size of your router it s good to have 4 5 of overhang on each side when we cut the aluminum pieces to length.
Assembling the router sled. For the big ol slabs for the last few months i ve been dabbling into the world of live edge lumber. You know those slabs of wood that make beautiful benches table tops or even anniversary laptop trays for your wife. I used my table saw because its the flattest work surface in my shop.
Clamp the two rails to your work surface.